Extrusion Coating / Multilayer Packaging

Dedicated extrusion floor, skilled team, and reliable sourcing network

Extrusion Floor

150,000 sq. ft. space with over 100 skilled workers

Converting 1,000+ tons of paper every month

Long-term ties with major mills and PE vendors

Monthly Output
Sourcing Strength
A close-up photograph of high-quality PE-coated and aluminum-foil-laminated paper rolls stacked neatly in a clean, modern facility, with soft natural light reflecting off the metallic and semi-gloss surfaces.
A close-up photograph of high-quality PE-coated and aluminum-foil-laminated paper rolls stacked neatly in a clean, modern facility, with soft natural light reflecting off the metallic and semi-gloss surfaces.

Packaging Substrates

High-Performance Barrier Papers

PE-coated, aluminum-foil-laminated, and BOPP-coated paper for cup stock, food packaging, and more — see the dedicated Extrusion Coating page for full technical specifications.

A close-up photograph of high-quality PE coated paperboard showing a clean, uniform semi-gloss finish under bright factory lighting.
A close-up photograph of high-quality PE coated paperboard showing a clean, uniform semi-gloss finish under bright factory lighting.

Coating type

Single and double-side PE coating

Coating method

Technical Specifications

gloss/matt/customised logo coating

Adhesion

Our state-of-the-art extrusion lines deliver high-precision coating and reliable substrate adhesion, meeting rigorous food-grade and industrial packaging requirements.

High Dyne value coating for reliable ink adhesion across substrates

Properties

Food-grade, water-resistant, wrinkle-free

GSM range

40 to 450 GSM

Ply options

2 / 3 / 4 ply (1250mm extrusion line)

Special capability

UV printing directly on plastic substrates

Product Range

High-performance polyethylene (PE) and aluminum foil laminated paper and board substrates customized for diverse industrial and packaging applications.

Product

Typical Application

Cup Stock Paper + PE

Paper cups, popcorn tubs, ice-cream cups

Stiffener Paper + PE

Soap industry

Kraft Paper + PE

Paper bags & general packaging

FBB Board + PE

Beverages & ice-cream cups

Poster Paper + PE

Food packaging

Kraft Paper + PE + Alu. Foil + PE

Pharmacy use / bulk fertiliser bag

Cup Stock Paper + PE + Alu. Foil

Food packaging (barrier protection)

FBB Board + PE + Alu. Foil

Dairy products & ice-cream

A close-up photograph of biodegradable bio-PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the eco-friendly finish.
A close-up photograph of biodegradable bio-PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the eco-friendly finish.

Circular Packaging

Sustainability: Bio-PE / Bio-PBS Coating

Bio-PE and Bio-PBS are compostable alternatives to plastic, suitable for the environment and for human health. Our machines are fully equipped for biodegradable coating, and our team stays continuously updated on the latest eco-technologies — supporting a genuine circular economy: paper is coated, used, composted, and returned to soil.

A close-up photograph of high-quality PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the surface.
A close-up photograph of high-quality PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the surface.

Extrusion Coating

Our Services

High-performance single and double-side PE coating designed to provide superior moisture barrier properties and long-lasting durability for food-grade packaging.

Integrated Packaging Capabilities

Slitting & Rewinding

From high-speed extrusion coating to custom die-cutting and logistics, we provide end-to-end manufacturing solutions tailored to global standards.

Precision slitting, rewinding, and sheeting of paper reels customized to meet your exact width, diameter, and core specifications for seamless processing.

Flexo Printing

High-definition flexo printing directly on PE-coated reels, delivering vibrant brand graphics and food-safe ink coverage for premium visual appeal.

Cup Stock Punching

High-speed cup stock punching from reel to diecut sheets, offering exceptional accuracy for both plain and custom printed packaging designs.

DTP, Design & Logistics

Comprehensive DTP and structural design support, paired with advanced real-time reporting and end-to-end inventory management for your peace of mind.

a machine that is sitting on a table
a machine that is sitting on a table

Infrastructure

Our extrusion facility is located in Palghar, Maharashtra, near Mumbai — providing excellent transportation links and quick access to raw materials. An in-house laboratory with high-precision testing equipment ensures every batch meets quality standards before dispatch.

A close-up photograph of high-quality PE-coated paperboard rolls stacked in a clean, modern facility, with soft natural light reflecting off the semi-gloss surface.
A close-up photograph of high-quality PE-coated paperboard rolls stacked in a clean, modern facility, with soft natural light reflecting off the semi-gloss surface.

Case Study

Scaling to 1,000+ Tons/Month for a Growing Food Packaging Client

A leading food packaging converter needed a consistent, high-volume supply of PE-coated cup stock paper to keep pace with rising demand, without compromising on food-grade safety or print quality. By expanding our extrusion coating line and paper sourcing network, we scaled supply to support over 1,000 tons of paper conversion per month — with consistent Dyne-value adhesion and wrinkle-free finish across every batch.

A close-up photograph of biodegradable bio-PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the smooth surface.
A close-up photograph of biodegradable bio-PE coated paperboard rolls in a clean, modern manufacturing facility, soft natural light reflecting off the smooth surface.

Case Study

Compostable Packaging Transition for a Pharma Packaging Partner

A pharma packaging client wanted to move part of their packaging line toward compostable materials without sacrificing durability or shelf life. We supplied Bio-PE/Bio-PBS coated paper as a drop-in alternative to conventional PE coating — fully compostable, food-safe, and produced on the same high-Dyne-value process used across our standard product range.

FAQs

Find detailed answers about our custom extrusion coating capabilities, production timelines, warehousing solutions, and multilayer packaging specifications.

What's the typical turnaround time?

Do you handle warehousing and delivery?

Timelines depend on project scale and scope. Smaller print jobs ship within days, while large multi-phase textbook or export projects follow structured delivery schedules planned collaboratively. Our average turnaround time last year for large projects was 3-4 weeks in exports.

Yes — a 50,000 sq. ft. warehouse for secure storage and daily fulfilment, with logistics partners covering nationwide and international deliveries and real-time tracking.

Can you customize kits or packaging by region or grade?

Do you support exports and international shipping?

Absolutely — we handle regional, language, and grade-based variations, from inserts and labeling to full packaging, verified for accuracy before shipment.

Yes — we ship to 40+ countries, with an export team managing documentation, customs coordination, and logistics for smooth, on-time global deliveries.

What does 'product engineering' mean in practice?

Do you also offer multilayer/extrusion-coated packaging?

Before we print a single sheet, we evaluate paper, binding, finishing, durability, and cost together — so you get a spec that's right for the job, not just the one you asked for. This often saves cost or prevents durability issues down the line.

Yes — see our dedicated Extrusion Coating page for PE-coated, BOPP, and aluminum-foil laminated paper solutions for food, pharma, and industrial applications.